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Calculate Cement Density and Yield Based on Cement Formula

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This topic demonstrates how to determine cement density and yield as per the cement slurry formula.

The cement formula given from town is listed below:

Cement formula:

Class G cement

35% Silica sand

0.2 gps of chemical A

0.6 gps of chemical B

4.5 gps of drill water

The absolute volume of each material is listed below:

Class G cement = 0.0382 gal/lb

Silica sand = 0.0456 gal/lb

Chemical A = 0.0974 gal/lb

Chemical B = 0.103 gal/lb

Note: I did not give you the product name in this topic or anything related to any cementing companies because I want you to understand the calculation concept. If you understand the concept, everything will be good.

The concept that you need to understand is

Volume = Weight x Absolute Volume

Where:

Volume in gal/sack

Weight in lb/sack

Absolute volume in gal/sack

Everything in cement calculation will be based on one sack of cement.

Weight (lb/sack) Absolute volume (gal/lb) Volume (Gal/sack)
sack of class G cement 94 0.0382 94 x 0.0382 = 3.591
35% Silica sand 0.35 x 94 = 32.9 0.0456 32.9 x 0.0456 = 1.5
Chemical A 0.2 ÷ 0.0974 = 2.053 0.0974 2.053 x 0.0974 = 0.2
Chemical B 0.6 ÷ 0.103 = 5.825 0.0103 5.825 x 0.0103 = 0.6
Water 8.33 x 4.5 = 37.485 1/8.33 37.485 x 0.12 = 4.5
Total 94+32.9+1.0267+5.825+37.485 3.591+1.5+0.2+0.6+4.5

Total weight per sack of cement =94+32.9+1.0267+5.825+37.485 = 171.2367 lb/sack
Total Volume of slurry/sack (Cement Yield) = 10.391 gal/sack
Cement Density = Total weight per sack of cement ÷ Total Volume Slurry
Cement Density = 16.5 ppg

 

Ref books: Cementing Technology Books

Drilling Formula BookFormulas and Calculations for Drilling, Production and Workover, Second Edition


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